Design: The flooring in the entire department is coated with epoxy with a clear coat of polyurethane in order to have an impervious microbe resistant floor. The walls of entire department is treated with water base epoxy primer and finally with polyurethane paint.
HVAC System: Positive air pressures are maintained in the air lock between the primary corridor and department to ensure that outside air does not enter into manufacturing area.
Design of AHU of the capsules department is made as to maintain the RH between 35-40 and temperature 22°+/-1%. Air supplied to Capsules department section is filtered through 10µ filter and 5µ filter and terminal HEPA filter of .3 µ to achieve class 10000. Class 10000 is comprises of air changes of 30 and particle count for viable and non-viable and DOP test, 10% fresh air is used.
Machine: High speed fully automatic capsule filling machine AF 90t Pam make is installed which gives filling output of 90000 capsules per hour. Online capsules sorting & loading of capsules for filling is done with Sorter Elevator model SE 100, also after filling of capsules sorting of empty capsules & polishing of filled capsules is done online with Empty Capsule Sorter ESC 100. Change part for capsule Size 0,1,2,4 is available.